Industrial beer making equipment refers to the large-scale systems and machinery used to produce beer in commercial breweries. Choosing the right equipment is key to efficient beer production. This guide covers the key types of industrial beer making equipment, considerations for selection and buying, operation and maintenance, and suppliers.
Overview of Industrial Beer Making Process and Equipment
The typical stages of large-scale beer production include:
Brewing – Mashing, Lautering, Boiling, Whirlpooling
Ферментация – Yeast is added for fermentation and maturation
Фильтрация – Removal of yeast and stabilization
Упаковка – Kegging, bottling, canning
The main equipment used includes:
| Оборудование | Функция |
|---|---|
| Сусловарочный цех | Converts malted grains into a sugary liquid called wort through mashing and lautering processes. |
| Заварочный чайник | Boils the wort, adding hops and other flavoring agents to create the beer’s flavor profile. |
| Емкость для брожения | Ferments the wort with yeast to convert sugars into alcohol and carbon dioxide, producing beer. |
| Яркий танк | Stores and clarifies the beer after fermentation, allowing any remaining particles to settle out. |
| Система охлаждения | Rapidly cools the hot wort before fermentation to prevent undesirable flavors and aromas. |
| Система фильтрации | Removes solids and haze from the beer, creating a clear and visually appealing final product. |
| Оборудование для карбонизации | Injects carbon dioxide into the beer to achieve the desired level of carbonation. |
| Упаковочное оборудование | Fills bottles, cans, kegs, or other containers with the finished beer and seals them for distribution. |
| Очистка и дезинфекция | Equipment such as CIP (Clean-in-Place) systems to maintain cleanliness and hygiene in the brewing process. |
| Котел | Generates steam used for various processes, including heating the mash and sterilizing equipment. |
| Grain Mill | Crushes malted grains to expose starches and enzymes for mashing, aiding in wort production. |
| Hopper | Holds and dispenses grains or other ingredients into the brewing process, such as hops for flavoring. |
| Теплообменник | Cools the wort rapidly by exchanging heat with cold water, improving fermentation efficiency. |
Industrial Beer Making Equipment Types
| Оборудование | Описание |
|---|---|
| Пивоварни | Performs mashing and lautering functions |
| Заварочные чайники | Boil mashed malt/water mixture (wort) |
| Ферментеры | Stainless steel vessels for fermenting/maturing |
| Емкости для светлого пива | Filtered beer storage before packaging |
| Системы фильтрации | Remove yeast, particles, stabilize beer |
| Canning Lines | Automated filling and seaming of cans |
| Линии розлива | Automated filling and capping of bottles |
| Kegging Lines | Automated cleaning, filling, seaming of kegs |
Capacity, Design and Customization
Industrial beer equipment ranges widely in production capacity and degree of automation. When selecting, key factors to consider include:
| Фактор | Подробности |
|---|---|
| Объем производства | Daily/annual beer output goals? |
| Степень автоматизации | Manual, semi-auto, or fully automated? |
| Свободное пространство | Floorplan, ceilings, doorways – height, width constraints |
| Бюджет | Lower cost options may sacrifice automation |
| Расширяемость | Built-in capacity to add modules/lines? |
| Настройка | Tailored to brewery goals and layout |
Many suppliers offer modular equipment that can be expanded and customized. Configuring systems specifically to brewery space, layout, and processing preferences ensures efficient design and expansion capability.
Поставщики и ценовые диапазоны
There is a wide range of industrial beer equipment suppliers globally. Prices vary greatly depending on production volume, materials, and automation.
| Поставщик | Диапазон цен |
|---|---|
| JVNW | $100,000 – $5 million |
| Prospero | $250,000 – $2.5 million |
| XacBank | $500,000 – $15 million |
| BrewFab | $1 million – $10 million |
Typical Price Ranges By Equipment:
| Оборудование | Typical Price Range (USD) |
|---|---|
| Сусловарочный цех | $10,000 - $50,000 |
| Заварочный чайник | $15,000 – $70,000 |
| Емкость для брожения | $5,000 – $30,000 |
| Яркий танк | $5,000 – $25,000 |
| Система охлаждения | $5,000 - $20,000 |
| Система фильтрации | $10,000 - $40,000 |
| Оборудование для карбонизации | $5,000 - $15,000 |
| Упаковочное оборудование | $10,000 – $100,000+ |
| Очистка и дезинфекция | $2,000 - $10,000 |
| Котел | $10,000 - $50,000 |
| Grain Mill | $2,000 - $10,000 |
| Hopper | $1,000 - $5,000 |
| Теплообменник | $5,000 - $20,000 |
Установка, эксплуатация и обслуживание
Proper installation, operation and maintenance ensures maximizing production efficiency and equipment lifetime.
| Фаза | Ключевые виды деятельности |
|---|---|
| Установка | Performed by supplier engineers
Calibration, trial batches |
| Операция | Following SOPs, hygiene monitoring
Efficiency monitoring |
| Техническое обслуживание | Daily cleaning protocols
График профилактического обслуживания |
| Обучение | For brewers/operators
Troubleshooting issues |
Suppliers typically provide installation services and operator training. Preventative maintenance and daily sanitation SOPs are key for longevity and performance.
How to Select an Industrial Beer Equipment Supplier
Choosing a supplier for industrial-scale beer equipment requires careful evaluation:
| Соображения | Критерии оценки |
|---|---|
| Репутация и опыт | Years in business
Brewer references and reviews |
| Quality & Testing | Сертификаты
Documentation of Quality Control testing |
| Customization Offerings | Ability to tailor equipment to specifications |
| After Sales Support | Service response time
Availability of spare parts |
| Budget Suitability | Total project cost
Financing options available |
Get quotes from multiple vendors and ask detailed questions on customization options, delivery timelines, warranties, and post-purchase support capabilities. An established supplier known for quality and service is recommended for this major investment.
Pros and Cons of Industrial Beer Equipment
Плюсы
| Pros of Industrial Beer Equipment | Описание |
|---|---|
| Последовательность | Industrial equipment ensures consistent beer quality by controlling various parameters such as temperature, pressure, and fermentation time. |
| High Production Capacity | These systems are designed for high volume production, making them suitable for breweries with large-scale operations. |
| Эффективность | Industrial equipment is efficient, reducing production time and energy consumption compared to smaller setups. |
| Контроль качества | Sophisticated monitoring and automation systems allow for precise quality control, resulting in reliable and uniform beer products. |
| Cost-Effective in the Long Run | While the initial investment is substantial, industrial equipment can be cost-effective over time due to increased production and reduced operational costs. |
| Масштабируемость | Breweries can easily scale up production by adding more tanks or upgrading components without significant disruptions. |
| Автоматизация | Automation reduces the need for manual labor and minimizes the risk of human error during the brewing process. |
| Consistent Packaging | Industrial equipment often includes automated packaging solutions, ensuring consistent bottle or can filling and labeling. |
| Product Innovation | Some industrial equipment offers flexibility in recipe experimentation and product development. |
| Competitive Advantage | Larger breweries using industrial equipment can compete effectively in the market and distribute their products more widely. |
Cons
| Cons of Industrial Beer Equipment | Описание |
|---|---|
| High Initial Costs | Industrial beer equipment can be expensive to purchase and set up, making it a significant financial investment for breweries. |
| Large Space Requirements | Industrial equipment requires ample space, which may not be feasible for smaller breweries or those with limited facilities. |
| Maintenance Costs | Ongoing maintenance costs for industrial equipment can be substantial, including repairs and replacement parts. |
| Limited Flexibility | Industrial systems may lack the flexibility to experiment with different beer styles or recipes compared to smaller, craft equipment. |
| Higher Energy Consumption | Industrial equipment tends to consume more energy, leading to higher utility bills and environmental concerns. |
| Complex Operation | Operating industrial-scale equipment can be more complex, requiring specialized training and expertise. |
| Risk of Overproduction | Due to the large batch sizes, breweries using industrial equipment may face the risk of overproducing beer, leading to potential waste. |
| Less Personalized Touch | Industrial brewing can result in a less personalized approach to beer production compared to craft brewing. |
| Longer Setup and Cleaning Times | The setup and cleaning processes for industrial equipment can be time-consuming and labor-intensive. |
| Limited Community Engagement | Breweries using industrial equipment may find it challenging to connect with their local community compared to smaller, craft breweries. |
Carefully weighing benefits vs drawbacks including production goals is key in determining the ideal system.
ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ
Q: What is the lead time for obtaining industrial beer brewing equipment?
A: Lead times range from 8 to 16 weeks typically, depending on customization and production workload. Confirm timelines with manufacturer during ordering.
Q: What are the electrical and utility requirements for industrial brewhouses?
A: Large equipment may require 380 to 480 volt, 3 phase electrical systems, steam systems, cooling water. Must be installed prior.
Q: What are examples of options for financing equipment purchases?
A: Financing options include commercial bank loans, USDA microloans, crowdfunding campaigns, grants or self-investment financing. Discuss best options for your brewery with suppliers.
Q: Should we work with architects on brewhouse layout and design?
A: Yes, engage commercial architects and engineers from the start. Ensure proper construction including floor drains, materials, utilities, door heights to accommodate equipment.
Q: Can suppliers handle dismantling and relocating used systems?
A: Many suppliers have dedicated crews to handle acquiring and reinstalling used breweries. This can greatly reduce startup costs. Discuss options with sales reps.
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