Industrial Beer Making Equipment

industrial beer making equipment

Industrial beer making equipment refers to the large-scale systems and machinery used to produce beer in commercial breweries. Choosing the right equipment is key to efficient beer production. This guide covers the key types of industrial beer making equipment, considerations for selection and buying, operation and maintenance, and suppliers.

Overview of Industrial Beer Making Process and Equipment

The typical stages of large-scale beer production include:

Brewing – Mashing, Lautering, Boiling, Whirlpooling
Fermentation – Yeast is added for fermentation and maturation
Filtration – Removal of yeast and stabilization
Packaging – Kegging, bottling, canning

The main equipment used includes:

Equipment Function
Mash Tun Converts malted grains into a sugary liquid called wort through mashing and lautering processes.
Brew Kettle Boils the wort, adding hops and other flavoring agents to create the beer’s flavor profile.
Fermentation Tank Ferments the wort with yeast to convert sugars into alcohol and carbon dioxide, producing beer.
Bright Tank Stores and clarifies the beer after fermentation, allowing any remaining particles to settle out.
Cooling System Rapidly cools the hot wort before fermentation to prevent undesirable flavors and aromas.
Filtration System Removes solids and haze from the beer, creating a clear and visually appealing final product.
Carbonation Equipment Injects carbon dioxide into the beer to achieve the desired level of carbonation.
Packaging Equipment Fills bottles, cans, kegs, or other containers with the finished beer and seals them for distribution.
Cleaning and Sanitizing Equipment such as CIP (Clean-in-Place) systems to maintain cleanliness and hygiene in the brewing process.
Boiler Generates steam used for various processes, including heating the mash and sterilizing equipment.
Grain Mill Crushes malted grains to expose starches and enzymes for mashing, aiding in wort production.
Hopper Holds and dispenses grains or other ingredients into the brewing process, such as hops for flavoring.
Heat Exchanger Cools the wort rapidly by exchanging heat with cold water, improving fermentation efficiency.
industrial beer making equipment
Bright Beer Tank

Industrial Beer Making Equipment Types

Equipment Description
Brewhouses Performs mashing and lautering functions
Brew Kettles Boil mashed malt/water mixture (wort)
Fermenters Stainless steel vessels for fermenting/maturing
Bright Beer Tanks Filtered beer storage before packaging
Filtration Systems Remove yeast, particles, stabilize beer
Canning Lines Automated filling and seaming of cans
Bottling Lines Automated filling and capping of bottles
Kegging Lines Automated cleaning, filling, seaming of kegs

Capacity, Design and Customization

Industrial beer equipment ranges widely in production capacity and degree of automation. When selecting, key factors to consider include:

Factor Details
Production Volume Daily/annual beer output goals?
Degree of Automation Manual, semi-auto, or fully automated?
Available Space Floorplan, ceilings, doorways – height, width constraints
Budget Lower cost options may sacrifice automation
Expandability Built-in capacity to add modules/lines?
Customization Tailored to brewery goals and layout

Many suppliers offer modular equipment that can be expanded and customized. Configuring systems specifically to brewery space, layout, and processing preferences ensures efficient design and expansion capability.

Suppliers and Price Ranges

There is a wide range of industrial beer equipment suppliers globally. Prices vary greatly depending on production volume, materials, and automation.

Supplier Price Range
JVNW $100,000 – $5 million
Prospero $250,000 – $2.5 million
XacBank $500,000 – $15 million
BrewFab $1 million – $10 million

Typical Price Ranges By Equipment:

Equipment Typical Price Range (USD)
Mash Tun $10,000 – $50,000
Brew Kettle $15,000 – $70,000
Fermentation Tank $5,000 – $30,000
Bright Tank $5,000 – $25,000
Cooling System $5,000 – $20,000
Filtration System $10,000 – $40,000
Carbonation Equipment $5,000 – $15,000
Packaging Equipment $10,000 – $100,000+
Cleaning and Sanitizing $2,000 – $10,000
Boiler $10,000 – $50,000
Grain Mill $2,000 – $10,000
Hopper $1,000 – $5,000
Heat Exchanger $5,000 – $20,000

Installation, Operation and Maintenance

Proper installation, operation and maintenance ensures maximizing production efficiency and equipment lifetime.

Phase Key Activities
Installation Performed by supplier engineers

Calibration, trial batches

Operation Following SOPs, hygiene monitoring

Efficiency monitoring

Maintenance Daily cleaning protocols

Preventative maintenance schedule

Training For brewers/operators

Troubleshooting issues

Suppliers typically provide installation services and operator training. Preventative maintenance and daily sanitation SOPs are key for longevity and performance.

How to Select an Industrial Beer Equipment Supplier

Choosing a supplier for industrial-scale beer equipment requires careful evaluation:

Considerations Evaluation Criteria
Reputation & Experience Years in business

Brewer references and reviews

Quality & Testing Certifications

Documentation of Quality Control testing

Customization Offerings Ability to tailor equipment to specifications
After Sales Support Service response time

Availability of spare parts

Budget Suitability Total project cost

Financing options available

Get quotes from multiple vendors and ask detailed questions on customization options, delivery timelines, warranties, and post-purchase support capabilities. An established supplier known for quality and service is recommended for this major investment.

Nano brewery equipment

Pros and Cons of Industrial Beer Equipment

Pros

Pros of Industrial Beer Equipment Description
Consistency Industrial equipment ensures consistent beer quality by controlling various parameters such as temperature, pressure, and fermentation time.
High Production Capacity These systems are designed for high volume production, making them suitable for breweries with large-scale operations.
Efficiency Industrial equipment is efficient, reducing production time and energy consumption compared to smaller setups.
Quality Control Sophisticated monitoring and automation systems allow for precise quality control, resulting in reliable and uniform beer products.
Cost-Effective in the Long Run While the initial investment is substantial, industrial equipment can be cost-effective over time due to increased production and reduced operational costs.
Scalability Breweries can easily scale up production by adding more tanks or upgrading components without significant disruptions.
Automation Automation reduces the need for manual labor and minimizes the risk of human error during the brewing process.
Consistent Packaging Industrial equipment often includes automated packaging solutions, ensuring consistent bottle or can filling and labeling.
Product Innovation Some industrial equipment offers flexibility in recipe experimentation and product development.
Competitive Advantage Larger breweries using industrial equipment can compete effectively in the market and distribute their products more widely.

Cons

Cons of Industrial Beer Equipment Description
High Initial Costs Industrial beer equipment can be expensive to purchase and set up, making it a significant financial investment for breweries.
Large Space Requirements Industrial equipment requires ample space, which may not be feasible for smaller breweries or those with limited facilities.
Maintenance Costs Ongoing maintenance costs for industrial equipment can be substantial, including repairs and replacement parts.
Limited Flexibility Industrial systems may lack the flexibility to experiment with different beer styles or recipes compared to smaller, craft equipment.
Higher Energy Consumption Industrial equipment tends to consume more energy, leading to higher utility bills and environmental concerns.
Complex Operation Operating industrial-scale equipment can be more complex, requiring specialized training and expertise.
Risk of Overproduction Due to the large batch sizes, breweries using industrial equipment may face the risk of overproducing beer, leading to potential waste.
Less Personalized Touch Industrial brewing can result in a less personalized approach to beer production compared to craft brewing.
Longer Setup and Cleaning Times The setup and cleaning processes for industrial equipment can be time-consuming and labor-intensive.
Limited Community Engagement Breweries using industrial equipment may find it challenging to connect with their local community compared to smaller, craft breweries.

Carefully weighing benefits vs drawbacks including production goals is key in determining the ideal system.

FAQ

Q: What is the lead time for obtaining industrial beer brewing equipment?

A: Lead times range from 8 to 16 weeks typically, depending on customization and production workload. Confirm timelines with manufacturer during ordering.

Q: What are the electrical and utility requirements for industrial brewhouses?

A: Large equipment may require 380 to 480 volt, 3 phase electrical systems, steam systems, cooling water. Must be installed prior.

Q: What are examples of options for financing equipment purchases?

A: Financing options include commercial bank loans, USDA microloans, crowdfunding campaigns, grants or self-investment financing. Discuss best options for your brewery with suppliers.

Q: Should we work with architects on brewhouse layout and design?

A: Yes, engage commercial architects and engineers from the start. Ensure proper construction including floor drains, materials, utilities, door heights to accommodate equipment.

Q: Can suppliers handle dismantling and relocating used systems?

A: Many suppliers have dedicated crews to handle acquiring and reinstalling used breweries. This can greatly reduce startup costs. Discuss options with sales reps.

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