The market for automated brewing systems is vast, offering a variety of options for amateur brewers and experienced brewers alike. In recent years, there has been growing interest in automated brewing systems for beer and other alcoholic beverages. These systems can provide a variety of benefits, including increased efficiency and consistency.
Automated commercial brewing system
The 2000L Automatic Brewing Commercial System is an all-in-one device that simplifies the beer brewing process. These systems combine the functions of many traditional brewing vessels into a single unit, often made from durable and easy-to-clean stainless steel. Automated brewing systems are advanced tools used by breweries to streamline the beer brewing process. Leveraging modern technology, these systems can automate many aspects of brewing, such as temperature regulation, stirring, and timing, that before required constant attention and manual intervention.
2000L Brewery Equipment Specifications
- Effective volume: 2000L; Total volume: 2500L
- 자료: SUS304/SUS316 스테인리스
- 제어 시스템: PLC 지멘스 또는 PID 슈나이더/ABB 브랜드
- 난방 방식: 전기/스팀/직화식 난방
- Power: 92kW
- 전압: 삼상/380(220, 415,480...)v/50(60)Hz; 단상/220(110, 240...)v/50(60)Hz
- 양조 빈도: 1-2회/일
- 열전달 효율: ≥90%
- Polishing accuracy: ≤4μm
- Heat exchange area: 3.5㎡
- Area required: 200 square meters
Note: 1 hl = 100 liters; 1 gallon = 3.7854 liters; 1 barrel (BBL) = 117 liters
Types of Commercial Automated Brewing Systems
- Pilot systems: These are small systems, often used for experimental brewing or by startups looking to test their recipes before scaling up. They have a capacity of 50L to 200L.
- Microbrewery systems: Ideal for craft breweries and local pubs, these systems can produce batches of beer from 200L to 1000L. They often have semi-automated capabilities and are cost-effective for small businesses.
- Large-scale brewing systems: These are giant breweries, large breweries suitable for mass production. With capacities over 5000L, these systems feature a range of advanced features to ensure consistency in large batches.
- Specialty brewing systems: These systems are designed for a specific type of beer (such as a stout, IPA, or lager) and feature specialized equipment that enhances the flavor and character of the specific beer type.
Choosing the right type of system is crucial. Factors such as your target market, production scale, and the type of beer you plan to produce will all influence your choice. It’s also a wise decision to consider future expansion when considering capacity.
2000L automated brewing system configuration
맥아 분쇄 장치
- 입자 조정 가능한 롤링 크러셔
- Flexible or steel augers can lift ground grains directly into the mash tun
2000L Brewery Unit
- Mash/filtration barrel, boiling/whirlpool barrel 2 container combination
- 온수 탱크와 냉수 탱크 옵션의 특별한 조합
- The brewing method of infusion or decoction is carefully designed
- 스테인리스 스틸은 유지 보수 및 청소가 용이하여 인기가 높으며, 구리 피복 옵션이 있습니다.
- 맥아즙 냉각을 위한 2단계 또는 단일 단계 열교환기
- 모든 스테인리스 스틸 통합 작업 플랫폼
- 위생적이고 효율적인 맥아즙 펌프
- 모든 파이프 및 피팅
2000l 발효 탱크 system
- 표준 스테인레스 스틸 원추형 발효조
- Small breweries typically use single or double size breweries
- The number of tanks is accurately calculated based on the fermentation cycle of various beers
- 모든 구멍, 밸브, 압력 게이지, 액세서리 등이 포함됩니다.
Fresh beer can device
- 표준 스테인레스 스틸 원추형 발효조
- 소규모 양조장은 단일 또는 이중 규모의 양조장을 사용합니다.
- 탱크의 수는 다양한 맥주의 발효 주기를 기준으로 계산됩니다.
- 모든 구멍, 밸브, 압력 게이지, 액세서리 등이 포함됩니다.
냉각 장치
- 글리콜 액체를 담거나 혼합하기 위한 구리 코일 유무에 관계없이 절연 글리콜 물 탱크
- 프레온을 사용하여 냉방 에너지를 공급하는 고효율 냉각기 또는 냉장고
- 탱크와 열교환기 사이의 글리콜 물 순환을 위한 위생 원심 펌프
- Includes all pipes, fittings, insulation materials
제어 장치
- 양조실의 온도 및 스위치 제어를 위한 전기 제어 캐비닛
- 온도 및 냉각 부품 스위치 제어 기능이 있는 전기 제어 캐비닛
- 온도 컨트롤러, 열전대, 솔레노이드 밸브 등을 포함합니다.
- 특수 요구 사항을 충족하는 터치 스크린 패널이 있는 PLC
맥주 유통
- Barrel filling and rinsing machine
- Semi-automatic bottling machine with functions of rinsing, filling, capping, labeling, etc.
Characteristics of Commercial Automated Brewing
- Automated control: The core of the automated brewing system is its digital control panel. This interface allows you to program and watch the entire brewing process, including steeping grains (mashing), boiling wort, and controlling fermentation temperature. Some systems even offer smartphone connectivity, allowing you to control and watch your brew .
- 통합 가열 요소: 자동 양조 시스템을 사용하면 별도의 주전자와 열원이 필요하지 않습니다. 이 제품에는 각 양조 단계에 필요한 정확한 온도로 물을 높이는 가열 요소가 내장되어 있습니다.
- 펌프 및 여과: 많은 시스템에는 매싱 과정에서 맥아즙을 순환시키고 단계 간 이동을 위한 펌프가 장착되어 있습니다. 또한 일부 시스템에는 으깬 후 사용한 곡물에서 맥아즙을 분리하는 내장 필터가 포함되어 있습니다.
- 청소 시스템: 자동 청소 주기는 많은 시스템에서 널리 사용되는 기능으로, 종종 어려운 추출 후 청소 과정을 단순화합니다.
Advantages of Commercial Automated Brewing Systems
- Consistency: the most important advantage, automated brewing systems provide unparalleled consistency. Whether brewing the same type of beer every day or replicating a seasonal beer months later, this system ensures each batch meets the required parameters, delivering a reliable product to consumers every time.
- Efficiency: Automation speeds up the brewing process. These systems simplify operation with precise control of temperature, time, and mixture. The result is faster turnaround times, which means the brewery can produce more batches in the same time frame.
- Resource Management: Automated systems are designed to optimize resource use. This ensures that raw material waste is minimized, resulting in significant cost savings.
- Reduced labor: Automation reduces manual intervention. While there are some aspects of brewing where manual labor is irreplaceable, many repetitive and labor-intensive tasks can be automated. This not only reduces labor costs but also minimizes human error.
- Scalability: As a brewery grows, its needs will change. Automated brewing systems are designed with scalability in mind. Whether increasing production capacity or integrating new features, these systems can grow with the needs of the brewery.