The market for automated brewing systems is vast, offering a variety of options for amateur brewers and experienced brewers alike. In recent years, there has been growing interest in automated brewing systems for beer and other alcoholic beverages. These systems can provide a variety of benefits, including increased efficiency and consistency.
Automated commercial brewing system
The 2000L Automatic Brewing Commercial System is an all-in-one device that simplifies the beer brewing process. These systems combine the functions of many traditional brewing vessels into a single unit, often made from durable and easy-to-clean stainless steel. Automated brewing systems are advanced tools used by breweries to streamline the beer brewing process. Leveraging modern technology, these systems can automate many aspects of brewing, such as temperature regulation, stirring, and timing, that before required constant attention and manual intervention.
2000L Brewery Equipment Specifications
- Effective volume: 2000L; Total volume: 2500L
- Material: aço inoxidável SUS304/SUS316
- Sistema de controlo: PLC Siemens ou PID marca Schneider/ABB
- Método de aquecimento: elétrico/vapor/aquecimento por fogo direto
- Power: 92kW
- Tensão: trifásica/380(220, 415,480...)v/50(60)Hz; monofásica/220(110, 240...)v/50(60)Hz
- Frequência de preparo: 1-2 vezes/dia
- Eficiência de transferência de calor: ≥90%
- Polishing accuracy: ≤4μm
- Heat exchange area: 3.5㎡
- Area required: 200 square meters
Note: 1 hl = 100 liters; 1 gallon = 3.7854 liters; 1 barrel (BBL) = 117 liters
Types of Commercial Automated Brewing Systems
- Pilot systems: These are small systems, often used for experimental brewing or by startups looking to test their recipes before scaling up. They have a capacity of 50L to 200L.
- Microbrewery systems: Ideal for craft breweries and local pubs, these systems can produce batches of beer from 200L to 1000L. They often have semi-automated capabilities and are cost-effective for small businesses.
- Large-scale brewing systems: These are giant breweries, large breweries suitable for mass production. With capacities over 5000L, these systems feature a range of advanced features to ensure consistency in large batches.
- Specialty brewing systems: These systems are designed for a specific type of beer (such as a stout, IPA, or lager) and feature specialized equipment that enhances the flavor and character of the specific beer type.
Choosing the right type of system is crucial. Factors such as your target market, production scale, and the type of beer you plan to produce will all influence your choice. It’s also a wise decision to consider future expansion when considering capacity.
2000L automated brewing system configuration
Dispositivo de moagem de malte
- Triturador de rolamento ajustável de partículas
- Flexible or steel augers can lift ground grains directly into the mash tun
2000L Brewery Unit
- Mash/filtration barrel, boiling/whirlpool barrel 2 container combination
- Combinação especial de reservatório de água quente e reservatório de água fria opcionais
- The brewing method of infusion or decoction is carefully designed
- O aço inoxidável é popular pela sua facilidade de manutenção e limpeza, com revestimento de cobre opcional
- Trocador de calor de dois ou único estágio para resfriamento de mosto
- Plataforma de trabalho integrada totalmente em aço inoxidável
- Bomba de mosto higiénica e eficiente
- Todos os tubos e acessórios
2000l cuba de fermentação system
- Tanque de fermentação cônico de aço inoxidável padrão
- Small breweries typically use single or double size breweries
- The number of tanks is accurately calculated based on the fermentation cycle of various beers
- Inclui todos os furos, válvulas, manômetros, acessórios, etc.
Fresh beer can device
- Tanque de fermentação cônico de aço inoxidável padrão
- Pequenas cervejarias usam cervejarias de tamanho simples ou duplo
- O número de tanques é calculado com base no ciclo de fermentação de diversas cervejas
- Inclui todos os furos, válvulas, manômetros, acessórios, etc.
Dispositivo de resfriamento
- Reservatórios isolados de água glicolada, com ou sem serpentinas de cobre, para conter e misturar líquidos glicolados
- Chillers ou frigoríficos de elevada eficiência que utilizam Freon para fornecer energia de arrefecimento
- Bomba centrífuga sanitária para circulação de água glicolada entre o depósito e o permutador de calor
- Includes all pipes, fittings, insulation materials
Unidade de controlo
- Gabinete de controle elétrico para controle de temperatura e interruptor na sala de cerveja
- Gabinete de controle elétrico com controle de interruptor de componente de temperatura e resfriamento
- Incluindo controlador de temperatura, termopar, válvula solenóide, etc.
- PLC com painel touch screen para atender requisitos especiais
Distribuição de cerveja
- Barrel filling and rinsing machine
- Semi-automatic bottling machine with functions of rinsing, filling, capping, labeling, etc.
Characteristics of Commercial Automated Brewing
- Automated control: The core of the automated brewing system is its digital control panel. This interface allows you to program and watch the entire brewing process, including steeping grains (mashing), boiling wort, and controlling fermentation temperature. Some systems even offer smartphone connectivity, allowing you to control and watch your brew .
- Elemento de aquecimento integrado: O sistema de preparação automática elimina a necessidade de uma chaleira e uma fonte de calor separadas. Eles apresentam elementos de aquecimento integrados que elevam a água até a temperatura precisa necessária para cada estágio de preparo.
- Bombas e filtração: Muitos sistemas são equipados com bombas para circular o mosto durante o processo de mosturação e transferência entre etapas. Além disso, alguns sistemas incluem filtros integrados para separar o mosto dos grãos gastos após a mosturação.
- Sistema de limpeza: O ciclo de limpeza automático é um recurso popular em muitos sistemas, simplificando o processo de limpeza pós-preparação, muitas vezes assustador.
Advantages of Commercial Automated Brewing Systems
- Consistency: the most important advantage, automated brewing systems provide unparalleled consistency. Whether brewing the same type of beer every day or replicating a seasonal beer months later, this system ensures each batch meets the required parameters, delivering a reliable product to consumers every time.
- Efficiency: Automation speeds up the brewing process. These systems simplify operation with precise control of temperature, time, and mixture. The result is faster turnaround times, which means the brewery can produce more batches in the same time frame.
- Resource Management: Automated systems are designed to optimize resource use. This ensures that raw material waste is minimized, resulting in significant cost savings.
- Reduced labor: Automation reduces manual intervention. While there are some aspects of brewing where manual labor is irreplaceable, many repetitive and labor-intensive tasks can be automated. This not only reduces labor costs but also minimizes human error.
- Scalability: As a brewery grows, its needs will change. Automated brewing systems are designed with scalability in mind. Whether increasing production capacity or integrating new features, these systems can grow with the needs of the brewery.