The market for automated brewing systems is vast, offering a variety of options for amateur brewers and experienced brewers alike. In recent years, there has been growing interest in automated brewing systems for beer and other alcoholic beverages. These systems can provide a variety of benefits, including increased efficiency and consistency.
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Automated commercial brewing system
The 2000L Automatic Brewing Commercial System is an all-in-one device that simplifies the beer brewing process. These systems combine the functions of many traditional brewing vessels into a single unit, often made from durable and easy-to-clean stainless steel. Automated brewing systems are advanced tools used by breweries to streamline the beer brewing process. Leveraging modern technology, these systems can automate many aspects of brewing, such as temperature regulation, stirring, and timing, that before required constant attention and manual intervention.
2000L Brewery Equipment Specifications
- Effective volume: 2000L; Total volume: 2500L
- Matériau : acier inoxydable SUS304/SUS316
- Système de contrôle : PLC Siemens ou PID de marque Schneider/ABB
- Mode de chauffage : électrique/vapeur/feu direct
- Power: 92kW
- Tension : triphasée/380(220, 415,480...)v/50(60)Hz ; monophasée/220(110, 240...)v/50(60)Hz
- Fréquence de brassage : 1 à 2 fois/jour
- Efficacité du transfert de chaleur : ≥90%
- Polishing accuracy: ≤4μm
- Heat exchange area: 3.5㎡
- Area required: 200 square meters
Note: 1 hl = 100 liters; 1 gallon = 3.7854 liters; 1 barrel (BBL) = 117 liters
Types of Commercial Automated Brewing Systems
- Pilot systems: These are small systems, often used for experimental brewing or by startups looking to test their recipes before scaling up. They have a capacity of 50L to 200L.
- Microbrewery systems: Ideal for craft breweries and local pubs, these systems can produce batches of beer from 200L to 1000L. They often have semi-automated capabilities and are cost-effective for small businesses.
- Large-scale brewing systems: These are giant breweries, large breweries suitable for mass production. With capacities over 5000L, these systems feature a range of advanced features to ensure consistency in large batches.
- Specialty brewing systems: These systems are designed for a specific type of beer (such as a stout, IPA, or lager) and feature specialized equipment that enhances the flavor and character of the specific beer type.
Choosing the right type of system is crucial. Factors such as your target market, production scale, and the type of beer you plan to produce will all influence your choice. It’s also a wise decision to consider future expansion when considering capacity.
2000L automated brewing system configuration
Appareil de broyage du malt
- Concasseur à rouleaux réglable en particules
- Flexible or steel augers can lift ground grains directly into the mash tun
2000L Brewery Unit
- Mash/filtration barrel, boiling/whirlpool barrel 2 container combination
- Combinaison spéciale d'un réservoir d'eau chaude et d'un réservoir d'eau froide en option
- The brewing method of infusion or decoction is carefully designed
- L'acier inoxydable est apprécié pour sa facilité d'entretien et de nettoyage, avec un revêtement en cuivre en option.
- Échangeur de chaleur à deux ou plusieurs étages pour refroidir le moût
- Plate-forme de travail intégrée entièrement en acier inoxydable
- Pompe à moût hygiénique et efficace
- Tous les tuyaux et raccords
2000l cuve de fermentation system
- Cuve de fermentation conique standard en acier inoxydable
- Small breweries typically use single or double size breweries
- The number of tanks is accurately calculated based on the fermentation cycle of various beers
- Comprend tous les orifices, les vannes, les manomètres, les accessoires, etc.
Fresh beer can device
- Cuve de fermentation conique standard en acier inoxydable
- Les petites brasseries utilisent des brasseries de taille simple ou double
- Le nombre de cuves est calculé en fonction du cycle de fermentation des différentes bières.
- Comprend tous les orifices, les vannes, les manomètres, les accessoires, etc.
Dispositif de refroidissement
- Réservoirs d'eau glycolée isolés avec ou sans serpentins en cuivre pour contenir et mélanger les liquides glycolés
- Refroidisseurs ou réfrigérateurs à haut rendement qui utilisent du fréon pour fournir de l'énergie de refroidissement
- Pompe centrifuge sanitaire pour la circulation de l'eau glycolée entre le réservoir et l'échangeur de chaleur
- Includes all pipes, fittings, insulation materials
Unité de contrôle
- Armoire de commande électrique pour le contrôle de la température et des interrupteurs dans la salle de brassage
- Armoire de commande électrique avec contrôle de la température et des composants de refroidissement
- Y compris régulateur de température, thermocouple, électrovanne, etc.
- PLC avec écran tactile pour répondre à des besoins spécifiques
Distribution de bière
- Barrel filling and rinsing machine
- Semi-automatic bottling machine with functions of rinsing, filling, capping, labeling, etc.
Characteristics of Commercial Automated Brewing
- Automated control: The core of the automated brewing system is its digital control panel. This interface allows you to program and watch the entire brewing process, including steeping grains (mashing), boiling wort, and controlling fermentation temperature. Some systems even offer smartphone connectivity, allowing you to control and watch your brew .
- Élément chauffant intégré : Le système d'infusion automatique élimine le besoin d'une bouilloire et d'une source de chaleur séparées. Ils comportent des éléments chauffants intégrés qui élèvent l'eau à la température précise requise pour chaque étape d'infusion.
- Pompes et filtration : De nombreux systèmes sont équipés de pompes pour faire circuler le moût pendant le processus de brassage et le transfert entre les étapes. De plus, certains systèmes incluent des filtres intégrés pour séparer le moût des drêches après le brassage.
- Système de nettoyage : Le cycle de nettoyage automatique est une fonctionnalité populaire sur de nombreux systèmes, simplifiant le processus de nettoyage après infusion, souvent intimidant.
Advantages of Commercial Automated Brewing Systems
- Consistency: the most important advantage, automated brewing systems provide unparalleled consistency. Whether brewing the same type of beer every day or replicating a seasonal beer months later, this system ensures each batch meets the required parameters, delivering a reliable product to consumers every time.
- Efficiency: Automation speeds up the brewing process. These systems simplify operation with precise control of temperature, time, and mixture. The result is faster turnaround times, which means the brewery can produce more batches in the same time frame.
- Resource Management: Automated systems are designed to optimize resource use. This ensures that raw material waste is minimized, resulting in significant cost savings.
- Reduced labor: Automation reduces manual intervention. While there are some aspects of brewing where manual labor is irreplaceable, many repetitive and labor-intensive tasks can be automated. This not only reduces labor costs but also minimizes human error.
- Scalability: As a brewery grows, its needs will change. Automated brewing systems are designed with scalability in mind. Whether increasing production capacity or integrating new features, these systems can grow with the needs of the brewery.