The market for automated brewing systems is vast, offering a variety of options for amateur brewers and experienced brewers alike. In recent years, there has been growing interest in automated brewing systems for beer and other alcoholic beverages. These systems can provide a variety of benefits, including increased efficiency and consistency.
Inhoudsopgave
Automated commercial brewing system
The 2000L Automatic Brewing Commercial System is an all-in-one device that simplifies the beer brewing process. These systems combine the functions of many traditional brewing vessels into a single unit, often made from durable and easy-to-clean stainless steel. Automated brewing systems are advanced tools used by breweries to streamline the beer brewing process. Leveraging modern technology, these systems can automate many aspects of brewing, such as temperature regulation, stirring, and timing, that before required constant attention and manual intervention.
2000L Brewery Equipment Specifications
- Effective volume: 2000L; Total volume: 2500L
- Materiaal: SUS304/SUS316 roestvrij staal
- Besturingssysteem: PLC Siemens of PID Schneider/ABB merk
- Verwarmingsmethode: elektrisch/stoom/direct vuur verwarming
- Power: 92kW
- Spanning: driefasig/380(220, 415,480...)v/50(60)Hz; eenfasig/220(110, 240...)v/50(60)Hz
- Frequentie van het brouwen: 1-2 keer/dag
- Efficiëntie van warmteoverdracht: ≥90%
- Polishing accuracy: ≤4μm
- Heat exchange area: 3.5㎡
- Area required: 200 square meters
Note: 1 hl = 100 liters; 1 gallon = 3.7854 liters; 1 barrel (BBL) = 117 liters
Types of Commercial Automated Brewing Systems
- Pilot systems: These are small systems, often used for experimental brewing or by startups looking to test their recipes before scaling up. They have a capacity of 50L to 200L.
- Microbrewery systems: Ideal for craft breweries and local pubs, these systems can produce batches of beer from 200L to 1000L. They often have semi-automated capabilities and are cost-effective for small businesses.
- Large-scale brewing systems: These are giant breweries, large breweries suitable for mass production. With capacities over 5000L, these systems feature a range of advanced features to ensure consistency in large batches.
- Specialty brewing systems: These systems are designed for a specific type of beer (such as a stout, IPA, or lager) and feature specialized equipment that enhances the flavor and character of the specific beer type.
Choosing the right type of system is crucial. Factors such as your target market, production scale, and the type of beer you plan to produce will all influence your choice. It’s also a wise decision to consider future expansion when considering capacity.
2000L automated brewing system configuration
Mout maalapparaat
- In deeltjes verstelbare rollende breker
- Flexible or steel augers can lift ground grains directly into the mash tun
2000L Brewery Unit
- Mash/filtration barrel, boiling/whirlpool barrel 2 container combination
- Speciale combinatie van optionele warmwatertank en koudwatertank
- The brewing method of infusion or decoction is carefully designed
- Roestvrij staal is populair vanwege het onderhouds- en reinigingsgemak, met optionele koperen bekleding
- Tweetraps of eentraps warmtewisselaar voor het koelen van wort
- Volledig roestvrijstalen geïntegreerd werkplatform
- Hygiënische en efficiënte wortpomp
- Alle leidingen en fittingen
2000l fermentatietank system
- Standaard conische gistingstank van roestvrij staal
- Small breweries typically use single or double size breweries
- The number of tanks is accurately calculated based on the fermentation cycle of various beers
- Inclusief alle gaten, kleppen, manometers, accessoires, enz.
Fresh beer can device
- Standaard conische gistingstank van roestvrij staal
- Kleine brouwerijen maken gebruik van brouwerijen van enkele of dubbele grootte
- Het aantal tanks wordt berekend op basis van de gistingscyclus van verschillende bieren
- Inclusief alle gaten, kleppen, manometers, accessoires, enz.
Koelapparaat
- Geïsoleerde glycolwatertanks met of zonder koperen spoelen voor het bevatten en mengen van glycolvloeistoffen
- Zeer efficiënte koelmachines of koelkasten die Freon gebruiken om koelenergie te leveren
- Sanitaire centrifugaalpomp voor glycolwatercirculatie tussen tank en warmtewisselaar
- Includes all pipes, fittings, insulation materials
Besturingseenheid
- Elektrische schakelkast voor temperatuur- en schakelregeling in de brouwzaal
- Elektrische schakelkast met schakelaarregeling voor temperatuur en koelcomponenten
- Inclusief temperatuurregelaar, thermokoppel, magneetventiel, enz.
- PLC met aanraakscherm om te voldoen aan speciale vereisten
Distributie van bier
- Barrel filling and rinsing machine
- Semi-automatic bottling machine with functions of rinsing, filling, capping, labeling, etc.
Characteristics of Commercial Automated Brewing
- Automated control: The core of the automated brewing system is its digital control panel. This interface allows you to program and watch the entire brewing process, including steeping grains (mashing), boiling wort, and controlling fermentation temperature. Some systems even offer smartphone connectivity, allowing you to control and watch your brew .
- Geïntegreerd verwarmingselement: Het automatische zetsysteem elimineert de noodzaak van een aparte ketel en warmtebron. Ze zijn voorzien van ingebouwde verwarmingselementen die het water tot de precieze temperatuur brengen die nodig is voor elke zetfase.
- Pompen en filtratie: Veel systemen zijn uitgerust met pompen om het wort tijdens het maischproces te laten circuleren en tussen fasen over te dragen. Bovendien bevatten sommige systemen ingebouwde filters om het wort na het maischen van de bostel te scheiden.
- Reinigingssysteem: De automatische reinigingscyclus is een populaire functie op veel systemen en vereenvoudigt het vaak lastige reinigingsproces na het zetten.
Advantages of Commercial Automated Brewing Systems
- Consistency: the most important advantage, automated brewing systems provide unparalleled consistency. Whether brewing the same type of beer every day or replicating a seasonal beer months later, this system ensures each batch meets the required parameters, delivering a reliable product to consumers every time.
- Efficiency: Automation speeds up the brewing process. These systems simplify operation with precise control of temperature, time, and mixture. The result is faster turnaround times, which means the brewery can produce more batches in the same time frame.
- Resource Management: Automated systems are designed to optimize resource use. This ensures that raw material waste is minimized, resulting in significant cost savings.
- Reduced labor: Automation reduces manual intervention. While there are some aspects of brewing where manual labor is irreplaceable, many repetitive and labor-intensive tasks can be automated. This not only reduces labor costs but also minimizes human error.
- Scalability: As a brewery grows, its needs will change. Automated brewing systems are designed with scalability in mind. Whether increasing production capacity or integrating new features, these systems can grow with the needs of the brewery.