Quali sono i vantaggi progettuali delle nostre attrezzature per la produzione di birra?
La progettazione del birrificio in base al metodo di produzione della birra del cliente e ai tipi di birra prodotti può produrre birra con un massimo di 33 Plato.
Risparmio energetico, maggiore efficienza di birrificazione e minore consumo di materiale, maggiore estratto di mosto di birra
Controllo completamente automatico di mash, mosto, flusso d'acqua e temperatura
Sistema a vapore ben progettato per aumentare l'efficienza del riscaldamento e ridurre le perdite di energia
Le guaine appositamente progettate sia sul corpo che sul cono garantiscono l'efficienza del riscaldamento e del raffreddamento.
Se lo spazio di testa è maggiore, il volume dello spazio di testa del coperchio viene calcolato separatamente e in più.
Il corpo del serbatoio interno e il cono inferiore sono dotati di una camicia di riscaldamento a vapore a fossette, che soddisfa i requisiti di riscaldamento del mash e la velocità di riscaldamento ≥1℃/min. Le due camicie di riscaldamento sono controllate in modo indipendente.
Attraverso il sensore di temperatura Pt100 e la valvola di controllo pneumatico del vapore, è possibile realizzare la saccarificazione automatica in più fasi e garantire un'evaporazione efficace.
Il volume dell'acqua di alimentazione, la temperatura dell'acqua e il rapporto materiale-acqua sono controllati con precisione;
Choosing a Reliable Supplier
With numerous equipment manufacturers to choose from, selecting a high quality brewery supplier is key.
Fattori da considerare
Parametro |
Descrizione |
Years in Business |
Look for 10+ years of operating experience |
Reputation and Testimonials |
Ask for references to contact on product experience |
Custom and Replacement Parts Capability |
Support for add-ons and obsolete parts issues later |
Fabrication Quality and Lead Time |
Avoid very low cost fabricators with long lead times |
Experience with Breweries Your Scale |
Customized solutions for business model and production goals |
Garanzie |
Compare workmanship and replacement part warranties across vendors |
Site Survey, Drawings, approvals |
Clear project scope and design reviews |
Installation Services Offered |
Full solution vs outsourced contracting |
Purchasing through a qualified supplier reduces equipment issues down the line and provides long term support.
Pros and Cons of 3 Vessel Breweries
Vantaggi
- Flexible production scale – can expand over time
- Compact layout for small spaces
- Allows superior mash filtration and wort clarity
- Energy efficient boiling and heating
- Lower operating costs than 4 vessel design
- Easier cleaning than traditional setups
- Simple design results in greater uptime
- Maintenance friendly with accessible parts
- Wide range of automation options available
Svantaggi
- Additional valves required versus 2 vessel systems
- Overflow risk gravity feeding between vessels
- Open vessel design allows some oxygen exposure
- Limited temperature control compared to modern automated brewhouses
- Quality dependent on third party installation and utility connections
- High output filtration systems may still be required
For most small and midsize breweries, the affordability and quality output outweighs the minor disadvantages compared to 4 vessel or mega-brewery alternatives.
Comparison Between 2, 3 and 4 Vessel Setups
Making an informed decision on selecting a 2, 3 or 4 vessel brewery system depends on business objectives, space constraints, and budgetary limits.
Comparing key differences helps determine the most suitable option:
Parametro |
2 Vessel |
3 Vessel |
4 Vessel |
Costo del capitale |
richiesta ora |
richiesta ora |
richiesta ora |
Typical Scale |
Homebrew to Micro |
Pub to Regional |
Large Production |
Controllo del processo |
Lowest |
Moderato |
Massimo |
Automation Capability |
Medio |
Alto |
Highest |
Number of Transfers |
1 |
2 |
3+ |
Real Estate Footprint |
Smallest |
Medio |
Largest |
Utility Requirements |
Più basso |
Moderato |
Highest |
Internal Volume |
Fixed |
Flexible |
Highly Flexible |
Overall Efficiency |
Più basso |
Bene |
Massimo |
Final Filtration Need |
Highest |
Moderato |
Lowest |
Ease of Expansion |
Hard |
Possible |
Simplest |
Understanding this trade-off across scales of operation allows selecting a suitable brewhouse configuration for long term business goals. Consult multiple equipment suppliers before final purchase.
Domande frequenti
Q: What is the typical cost per barrel of a 3 vessel 10 BBL brewhouse?
A: For a fully automated 10 BBL 3 vessel brewhouse, cost per BBL is approx $5000 – $10,000 depending on accessories and installation expenses at the facility.
Q: Does a 3 vessel system require a glycol chiller?
A: For good temperature control, a 3 vessel brewery works best with a dedicated glycol chiller. It keeps the mash tun cooled and wort chilled before pitching yeast.
Q: What size boiler is needed for a 15 BBL 3 vessel brewhouse?
A: A boiler system providing 2000-3000 lbs per hour of 150 psig steam is recommended for a 15 BBL 3 vessel brewery. Fuel type can be gas or electric depending on energy source availability.
Q: Can the vessels be configured for tandem operations?
A: Yes, with sufficient space and valving it is possible to have staggered overlapping brews utilizing the vessels in a semi-continuous operation rather than single batch mode.
Q: Does the mash tun need a separate heating system?
A: Some 3 vessel breweries have provision for steam injectors or secondary heating elements in mash tuns to support mash temperature during recipes with large grain bills or adjuncts.
Q: How many people are needed to operate a 7 BBL 3 vessel manual brewhouse?
A: For an easy single brewer operation, look at a pilot system around 3 BBL size. Above 5 BBL capacity, an assistant brewer becomes more necessary on brew days.
Q: Should boiling be done in the mash tun or a separate boil kettle?
A: A dedicated boil kettle allows more stable temperatures, prevents scorching, reduces equipment fatigue and allows continuous hopping for improved quality.
Q: What is the typical height requirement for a 30 BBL 3 vessel brewhouse?
A: With a 18-20 ft boil kettle, pipe manifolds and catwalks, the floor to ceiling height should be 28 ft for a large 30 BBL capacity 3 vessel system.