3. How to choose the right system?
1. Grain handing System
Double roller mill is the best choice for malt dry crushing, and its production capacity from 100-2000kg/h. The production capacity of the brewhouse equipment can be met by selecting a 1000kg/h crusher. The multi batch brewing process can be realized with the help of powder bin and malt conveying equipment (screw conveying, pipe chain conveying, flexible conveying).
2. Brewhouse System
The brewhouse system is generally made of stainless steel with thermal insulation layer. After 8 hours, the wort production process can be continuously fed once every 3 hours, and 4-6 batches can be completed within 24 hours. About how to purchase and maintain brewhouse system,Click here.
1) The Mash Tun will have steam heating and stirring functions (top stirring).
Two heating jackets are independently controlled, and multi-step automatic saccharification can be realized through Pt100 temperature probe and steam pneumatic control valve. Equipped with a material water mixer, the flow setting and mixing temperature of feeding water can be automatically completed through pneumatic valve and electromagnetic flowmeter, so that the feeding water volume, water temperature and material water ratio can be accurately controlled
2) Lauter Tun
The laser cutting T-wires false bottom is made of stainless steel, which is a slotted sieve plate with a seam width of 0.7-0.9mm. At the bottom of the sieve plate, a number of cleaning nozzles are uniformly installed with a distribution density of 2 nozzles/m2. After filtering, the bottom of sieve plate can be flushed with high-pressure water. Four wort filtering collection pipe are uniformly distributed on the bottom plate of the circular tank.
3) Kettle/Whirlpool tank
The top steam exhaust cylinder has a diameter of DN200. A secondary condensate discharge pipe is designed at the lower end of the steam exhaust cylinder to discharge the secondary condensate with peculiar smell separately to ensure beer quality; The body and lower cone are designed with dimpled jacket of sufficient area to meet the requirement that the rising rate is ≥ 1.5 ℃/min. The two heating jackets are independently controlled (internal heater is also optional). Automatic temperature control boiling can be realized through Pt100 temperature sensor and steam pneumatic control valve to ensure effective evaporation.
4) Plate Heating Exchanger
Complete the cooling and heat exchange process of hot wort and cold water, and greatly save energy. Easily disassembled Plate Heating Exchanger, single section with 4 process.
3. Fermentation system
The volume of the fermener will depend on your brewing capacity and the brews you will make perday. Considering the production cost of fermentation tank and the reuse of heat energy in wort manufacturing process, we will suggest the fermentation tank 4000L. There is top manhole and side manhole options, you can choose according to the beer types you will brew, the fermentation way is top fermentation or bottom fermentation and the height limitation of your building. The fermenters equip with 60 °cone on the bottom, and it is convenient to recover yeast after main fermentation. The bright beer tank will be used for cooling and storage of filtered fermentation liquid, you can choose as per your needs.
4. Glycol Cooling System
The Glycol Cooling System plays a decisive role in the whole beer brewing process, mainly used for the cooling of saccharified wort and fermentation. The optimal configuration of the glycol cooling system greatly reduces the energy consumption and ensures the stable operation of beer brewing. You can refer to Cooling System FAQ, to understand about the cooling solutions.